Products Description
A Multi-head High Voltage Winding Machine is an automated winding equipment specifically designed for producing high-voltage transformer coils. Equipped with multiple winding heads, it can simultaneously wind several high-voltage coils, significantly improving production efficiency and ensuring consistent coil dimensions.
Product parameters
| Item | Technical Parameter |
|---|---|
| Number of Winding Heads | 2 / 3 / 4 / 6 heads (customizable) |
| Wire Type | Round copper wire, round aluminum wire, enamelled wire, paper-insulated wire |
| Wire Diameter | 0.1 – 2.0 mm (up to 2.5 mm optional) |
| Max Winding Speed | 150 – 600 RPM (depends on wire diameter) |
| Traverse System | Servo motor traverse / Ball screw guide |
| Traverse Accuracy | ±0.05–0.1 mm |
| Tension Control | Automatic magnetic tension / Servo tension control |
| Winding Mode | Single-direction / Bi-directional (programmable) |
| Inter-layer Insulation | Automatic paper insertion (optional) |
| Turn Counting | Digital counter, accuracy ±1 turn |
| Spool Diameter | Φ 100–350 mm (customizable) |
| Max Coil Outer Diameter (OD) | 200–500 mm |
| Max Coil Height | 50–200 mm |
| Control System | PLC + Touchscreen (multi-language optional) |
| Drive System | Servo motor + synchronized control |
| Noise Level | ≤ 75 dB |
| Power Supply | 380V / 50Hz (customizable by region) |
| Total Power | 3 – 8 kW |
| Machine Weight | 800–1500 kg |
| Machine Dimensions | Customized based on head number and configuration |
Product advantages
1. Multi-head synchronous operation
One machine can wind 2, 3, 4, or more coils simultaneously. The tension and speed of each winding head can be controlled synchronously, making it suitable for mass production of high-voltage coils.
2. Designed specifically for high-voltage windings
The product features a high number of turns and high uniformity, resulting in consistent coil appearance. It is commonly used for multi-layer round or flat wire coils in high-voltage transformers.
3. High degree of automation
Automatic wire arrangement, automatic tension control, automatic counting, and automatic inter-layer insulation paper insertion (optional).
4. High precision & high stability
The product ensures tight winding between turns, preventing wire skipping and entanglement, with an error typically within ±0.1 mm.
Our Solution:
We provide:Remote diagnostics,On-site installation and commissioning,One-year warrantyLifetime technical support,Global spare parts supply.
Why Choose Us as Your Equipment Partner?
-We specialize in the manufacturing of reactors and transformers, unlike general machinery manufacturers.
-Our engineering team has extensive industry experience and can configure equipment according to your process requirements.
-We support high levels of customization: width, tension system, servo brand, and welding system can all be customized.
-We have long-term export experience and professional procedures for overseas acceptance standards, packaging, and transportation.
-We have a high repurchase rate from customers in multiple countries, making us ideal for B2B clients who require a stable supply chain.
Single layer Digital Foil Winding Machine Applications
The machine is widely used in:
Low-voltage distribution transformer coil winding
Dry-type transformer foil coil manufacturing
Reactor and choke coil production
Single-layer foil winding for electrical equipment
Why Choose Our Foil Winding Machine?
1.20+ years of transformer equipment manufacturing
2.Full production line solutions available
3.Professional after-sales team with on-site installation
4.Custom designs for foil width, tension system, insulation unit, and welding options
5.Exported to 30+ countries with CE & ISO certifications
certificate
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