Ceramic Bushing Insulators

Ceramic Bushing Insulators

High-Voltage Transmission Field: 110 kV+ line suspension insulator string (designed to withstand strong mechanical loads) Substation: Post insulator supporting busbar (bending strength > 8 kN·m)
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Description
Products Description

 

Name:Ceramic Bushing Insulators

Type:1kv/2000A

 

Every transformer has conductors that must enter or leave the tank. Because the transformer tank is grounded, the conductor cannot pass directly through the metal enclosure. A ceramic bushing insulator creates a safe insulated path while supporting the conductor and maintaining the required electrical clearance. Ceramic bushings remain one of the most widely used solutions for distribution transformers and electrical equipment due to their durability and long service life.

 

This is a low-voltage, high-current porcelain / composite bushing specially designed for the LV side of oil-immersed distribution transformers.

 

It provides safe power output, reliable insulation and sealing between the internal winding and external power grid. With high-purity copper conductor, it ensures stable current conduction at 2000A with low resistance and excellent heat dissipation.

Suitable for 1kV power systems, widely used in distribution transformers, switchgear and power stations.

 

Product parameters

Parameter Item Specification
Model EN-1/2000 / DIN 42530-1kV/2000A
Nominal Voltage 1 kV (1.2kV withstand)
Rated Current 2000 A
Frequency 50 / 60 Hz
Insulation Material High-strength brown-glazed porcelain / silicone rubber composite
Conductor Material 99.9% pure copper
Power-Frequency Withstand Voltage 3 kV / 1 min
Creepage Distance ≥ 160 mm
Net Weight (Porcelain Type) Approx. 12 kg
Net Weight (Composite Type) Approx. 6 kg
Mounting Type Flange-mounted / threaded base
Standards IEC 60137, DIN 42530, GB/T 4109
Application LV outlet of oil-immersed distribution transformers, switchgear, 1kV power systems

 

Drawing

1kv2000A
1kv/2000A
1kv2000B
1kv/2000B

 

 

Production process

 

product-285-188
Grinding
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Clay Maikng
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Drying
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Labeling
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Glazing
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Kilning
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Testing
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Final Products

Note: The process shown is the production process for this type of porcelain insulator; the appearance is manufactured according to the drawings provided by the customer.

 

Why Do Ceramic Bushings Have Sheds?

Most ceramic bushings feature multiple weather sheds on the outer surface.

 

These sheds are not decorative.

 

They are designed to:

- Increase creepage distance

- Improve contamination performance

- Reduce leakage current

- Improve operation in humid environments

- Minimize flashover risk

- The longer the creepage path, the better the insulator performs in polluted or coastal environments.

 

Applications

(1) Distribution Transformers

1kV – 36kV transformer bushings.

(2) Pole Mounted Transformers

Low-voltage outgoing connections.

(3) Pad Mounted Transformers

Feedthrough insulation.

(4) Capacitor Banks

Electrical isolation of conductors.

(5) Switchgear Assemblies

Cable entry insulation.

(6) Power Distribution Equipment

Indoor and outdoor installations.

 

factory display
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FAQ

 

01/

 

1. Is ceramic bushing the same as porcelain bushing?

In most transformer applications, the terms ceramic bushing and porcelain bushing are used interchangeably because electrical porcelain is the ceramic material commonly used for manufacturing bushings.

02/

2. Why are ceramic bushings still widely used?

Because they provide excellent insulation, weather resistance, mechanical strength, and long service life at a competitive cost.

03/

3. What current ratings are available?

Common ratings range from 250A to 4000A depending on design requirements.

 

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